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A direct-fired heater from Sunbelt Rentals installed at a school building.

Boiler Contingency Plan: How to Remain "Business as Usual" When Heating Equipment Fails

A heating system failure during cold weather can be particularly disruptive, potentially bringing operations to a standstill and impacting both productivity and comfort. Discover how having a boiler contingency plan can keep your business running smoothly, even when your primary heating system fails.

Heating is Non-Negotiable in Business

When winter bites and your heating system falters, will your business operations grind to a halt? In this article, we will explore how proper planning can ensure that your business remains safe and operational, no matter what winter throws your way. Click any of the links below to learn more:

 

 

Key Takeaways

 

  • Developing a boiler contingency plan is crucial for minimizing downtime and financial losses.
  • Various temporary heating solutions are available to suit different business needs and environments.
  • Regular maintenance and staff training play key roles in preventing and managing HVAC emergencies.
  • Developing an HVAC contingency plan with Sunbelt Rentals can help ensure rapid response and tailored solutions.

 

 

An indirect-fired heater from Sunbelt Rentals installed outside during the winter.

 

 

The Real Cost of Heating Failures: Why Contingency Planning Matters

 

Imagine this: It's the coldest day of the year, and suddenly your heating system breaks down. Without heat, your employees can't work comfortably, sensitive equipment may malfunction, and if you're in retail or hospitality, customers won't stick around in a freezing environment. This isn't just inconvenient—it can be financially devastating. Statistics show industries face significant losses due to unplanned downtime:

 

Lost Productivity: Fortune Global 500 manufacturing and industrial firms lose an estimated 3.3 million hours per year to unplanned downtime. The financial cost of this downtime is calculated at $864 billion, equivalent to 8% of their annual revenues.

 

Inventory Damage: IQVIA Institute found that the biopharma industry alone loses approximately $35 billion of product annually due to temperature failures.

 

Worker Satisfaction: In the warehousing industry, working in extreme temperatures for even a short period of time can have a significant impact on employee morale, productivity, and safety.

 

These consequences underscore why a reliable HVAC contingency plan is your safety net against such disruptions. With proper planning, you can:

 

  1. Minimize downtime and ensure business continuity
  2. Protect your assets, including sensitive equipment and inventory
  3. Maintain a safe and comfortable environment for employees and customers
  4. Avoid potential legal issues related to workplace safety standards

 

By being proactive rather than reactive, you're not just preparing for HVAC emergencies—you're investing in your business's resilience and reputation.

 

 

Get Support
Don't wait for a heating emergency to catch you off guard. Let our experts help you develop a comprehensive boiler contingency plan tailored to your business needs.

Your Boiler Contingency Plan: A Step-by-Step Guide

 

At Sunbelt Rentals, we recommend following these key steps to create an effective heating contingency plan:

 

Step 1: Conduct a Thorough Risk Assessment

 

Start by identifying potential risks to your heating system. This could include:

 

  • Equipment failure due to age or wear
  • Power outages during severe weather
  • Fuel supply interruptions
  • Extreme cold snaps that overtax your system

 

Understanding these risks helps you prepare for various scenarios. Our Sunbelt Rentals experts can assist in this assessment, drawing on our experience with diverse business environments across North America.

 

Step 2: Perform an Equipment Inventory and Audit

 

Create a detailed inventory of your current heating equipment, including:

 

  • Make and model of each unit
  • Heating capacity (in BTUs)
  • Age and maintenance history
  • Power requirements

 

This information is crucial when sourcing temporary replacements quickly. Sunbelt Rentals can help you match your existing equipment specifications to our extensive inventory of temporary heating solutions.

 

Step 3: Familiarize Yourself with Temporary Heating Solutions

 

At Sunbelt Rentals, we offer a wide range of temporary heating options to suit various needs:

 

Direct-fired heaters: Ideal for well-ventilated areas, offering high heat output up to 4,000,000 BTU/h. Perfect for construction sites or large warehouses.

COOLING, HEATING, DRYING, AND INDOOR AIR QUALITY
150-199K BTU Direct Fired Torpedo Heater LP/NG

Direct-fired heaters provide dependable heat for contractors and workers due to their rugged design and dependable operation on construction sites. This 150-199k BTU Torpedo Heater is Propane heated and has an electric ignition.

150-199K BTU Direct Fired Torpedo Heater LP/NG.

Indirect-fired heaters: Safe for both indoor and outdoor use, providing clean, dry heat up to 2,000,000 BTU/h. Excellent for special events or sensitive environments.

800-899K BTU Mobile Indirect Fired Heater.
COOLING, HEATING, DRYING, AND INDOOR AIR QUALITY
800-899K BTU Mobile Indirect Fired Heater

Indirect-fired heaters are typically installed outside a structure with ductwork drawing the heated air inside the facility. This heater type works similarly to a home furnace by forcing outside air through a heat exchanger and into the space while diverting products of combustion outside of the space through a chimney. This IDF-series heater has a BTU range of 800,000 to 899,000 and features a stainless-steel combustion chamber which keeps combustion air separate from the heated discharge air.

Electric heaters: Perfect for areas where fuel-burning heaters aren't suitable, with capacities up to 205,000 BTU/h.

COOLING, HEATING, DRYING, AND INDOOR AIR QUALITY
15 kW Electric Heater 240V 3 PH

15 kW Industrial electric heaters provide clean, dry electric heat for large capacity industrial and special event locations. They feature environment-friendly operation and rugged, weatherproof enclosures for reliable operation outdoors. The electric blower heaters have built in controls and are constructed with heavy gauge sheet metal frames. They have the ability to heat areas up to 1,185 square feet and a maximum air flow of 1,070 CFM depending on the model.

15 kW Electric Heater 240V 3 PH.

Portable heat pumps: Versatile units that can provide both heating and cooling, available in 1- to 12-ton capacities.

1.25 Ton Portable Heat Pump/Air Conditioner/Dehumidifier.
COOLING, HEATING, DRYING, AND INDOOR AIR QUALITY
1.25 Ton Portable Heat Pump/Air Conditioner/Dehumidifier

Discover the versatility of our 1.25-ton portable air conditioner, designed for efficient spot cooling, heating, and dehumidification. With a robust 13,600 BTU output, this unit is ideal for smaller rooms or as a supplemental heating and cooling solution in larger spaces. Easy to operate, our portable heat pump ensures immediate comfort tailored to your requirements.

Our experts can help you determine which solutions are best suited for your specific needs and environment.

 

Step 4: Prepare Your Site

 

Identify suitable locations for temporary heating equipment (in case of a boiler emergency) and ensure necessary infrastructure is in place, such as:

 

  • Adequate power sources (electrical outlets or generator connections)
  • Fuel supply for non-electric heaters (natural gas lines or space for propane tanks)
  • Proper ventilation for fuel-burning heaters
  • Clear pathways for equipment delivery and installation

 

Our Climate Control experts can provide guidance on optimal site preparation based on your chosen heating solutions.

 

Step 5: Train Your Staff

 

Make sure key personnel understand the boiler contingency plan and know how to:

 

  • Recognize signs of heating system failure
  • Safely shut down malfunctioning equipment
  • Contact Sunbelt Rentals for emergency response
  • Operate temporary heating equipment safely

 

We offer training to help your team become familiar with our equipment and emergency procedures.

 

 

Sunbelt - Climate Control - Houston TX - Michael LoBiondo Photography

 

 

Implementing Your Contingency Plan

 

When a boiler emergency strikes, time is of the essence. Here's how your contingency plan, developed with Sunbelt Rentals, could play out:

 

  1. Assess the Situation: Quickly determine the extent of the heating failure and any immediate risks.
  2. Activate Your Plan: Contact Sunbelt Rentals to mobilize temporary heating solutions. Our team will be able to assess your needs based on the information in your pre-existing plan.
  3. Deploy Equipment: Work with us to rapidly install and set up the temporary heating units. Our technicians can also provide training on how to operate the equipment.
  4. Monitor and Adjust: Throughout the rental period, we can help continuously evaluate the effectiveness of your temporary heating solution and make adjustments as needed.
  5. Plan for Long-Term: While addressing the immediate need, you can begin planning for repairs or replacement of your primary heating system.

 

Remember, the goal is to maintain "business as usual" conditions as much as possible during the heating emergency.

 

Sunbelt Rentals: Your Partner in Contingency Planning

 

We understand that every business has unique heating needs. Our team of experts is ready to help you develop and implement a customized HVAC contingency plan. We offer:

 

  • A full line of heating solutions
  • Project sizing, equipment recommendations, and installation/set-up
  • 24/7 support and emergency response
  • Flexible rental options to suit your needs and budget
  • Ongoing maintenance and support throughout your rental period

 

Our nationwide network ensures we can respond quickly to your heating emergency, no matter where you're located.

 

Summary

 

Being prepared for an HVAC emergency can make the difference between a minor inconvenience and a major crisis. By developing a comprehensive boiler contingency plan and partnering with Sunbelt Rentals, you can help make sure your business stays safe, operational, and productive—no matter what challenges winter brings. Don't wait for disaster to strike. Start planning today with Sunbelt Rentals and give your business the resilience it needs to thrive in any condition.

 

 

Get Support
Don't let a heating failure leave you out in the cold. Contact Sunbelt Rentals today to start customizing your own HVAC or boiler contingency plan.